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YAZ0006 Easy-Clean Coating for SMT Stencil

SKU YAZ0006
Price

RM0.00

Elevate stainless steel protection with YAZ0006, the advanced nano coating brought to you by AZ Nano Tech, in collaboration with Triz GmbH KG & Co., Ltd., UK. This revolutionary single-component coating utilizes cutting-edge nano technology to form a 3D network structure that redefines durability and performance.

 

Once cured, YAZ0006 creates a purely inorganic, non-toxic protective layer with ultra-high hardness (9H–10H), delivering exceptional resistance to oxidation, stains, and wear. Engineered for extreme conditions, it keeps stainless steel free from yellowing even at temperatures exceeding 350°C, while enhancing its natural gloss and strength.

Quantity

TECHNICAL DATA

  • Unparalleled Hardness: Achieves 9H–10H hardness for ultimate durability.
  • Effortless Maintenance: Surface stains and dirt wipe away with ease.
  • Superior Chemical Resistance: Withstands acids, alkalis, and household cleaning agents.
  • Enhanced Durability: Exceptional anti-stain and abrasion resistance for long-lasting protection.
  • High-Temperature Stability: Keeps stainless steel spotless and resistant to yellowing under extreme heat.

Suitable Materials:

  • Brushed stainless steel

Curing Method:

  • Heat curing

Suitable For:

  • Stainless steel and other high-temperature oxidation-prone metals.

INSTRUCTIONS OF USE

Pre-Treatment Process

  • Manual Cleaning:

    • Use a stainless steel cleaning agent to wipe down the workpiece. For aluminum materials, replace with a cleaner suited for aluminum.
    • Ensure no missed spots during cleaning, removing adhesive residue, dirt, grease, and other contaminants thoroughly.

  • Automated Cleaning Line:

    • Follow this sequence:
      • Hot water wash → Pre-degreasing → Main degreasing → Rinse with tap water (3 cycles) → Rinse with purified water (3 cycles).

  • Drying:

    • Use an air gun to blow off most surface water, then place the workpiece in a dehydration oven at 150°C for drying.
    • If possible, use cold air to dry the surface.

  • Surface Test:

    • A properly cleaned surface should show hydrophilic behavior (water spreads evenly).
    • Proceed to coating application within 30 minutes of cleaning to prevent dust contamination.

  • Spray Coating:

    • Inspect sprayed workpieces for defects caused by inadequate cleaning. If defects are present, reprocess the affected workpieces.

  • Curing:

    • Pass coated workpieces through the baking line:
      • Initial bake: 80°C oven temperature (50°C workpiece temperature) for 10 minutes.
      • Final bake: 270°C oven temperature (250°C workpiece temperature) for 30 minutes.

  • Environmental Requirements:

    • Conduct in a dust-free environment with proper ventilation or air extraction equipment.

Coating Application

  • Filter Coating Material:

    • Use a 400-mesh filter cloth to filter the coating before spraying.

  • Spray Gun:

    • Use the LPH-101 water-based spray gun (Japan).
    • Spray pressure: 0.6–0.8 MPa.
    • Spray distance: 15–25 cm.
    • Wet film thickness: 3–5 microns.
    • Dry film thickness: 1–2 microns.
    • Application temperature: 10–30°C.
    • Relative humidity: 45%–75%.

  • Spray Booth Cleanliness:

    • Cleanroom standard: ISO Class 7 (particle count <10,000 for particles ≥0.5μm per cubic foot).

  • Leveling and Baking Areas:

    • Cleanroom standard: ISO Class 8 (particle count <100,000 for particles ≥0.5μm per cubic foot).

Storage

  • Recommended Storage Temperature: 18–25°C.
  • Shelf Life: 6 months.

Packaging

  • Package Size: 1000g per bottle.
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